Wearing Plates  Manufacturers, Traders, Suppliers

Our wear plates – wide choice for individual needs
Wear plates – also referred to as armour plates or wear sheets – represent semi-finished wear products. The plates welded under standardised conditions with high effectiveness can be adapted to existing units, such as conveyors, mixer linings, etc., as subsequently shaped cuts. This makes wear protection possible on large surfaces of stationary equipment – without lengthy downtimes. By default, cored wire electrodes from our own production are used in our manufacturing. This is reflected in low production costs in particular.
Our customers and their individual needs are always at the heart of wear plate production. For example, plasma powder coatings are used in order to apply pseudo-alloys of the type NiBSi + WSC.
In contrast to the mass production of standard sheets, there are no restrictions in our production regarding the basic materials used, plate dimensions, armour-plating materials or layer thickness. Our manufacturing facilities are designed for flexibility, so that all armour-plating can be executed – from small formats up to super or special formats.
Based on customer drawings, we are also in a position to offer complete wear plate construction ready for installation.

REKORD Universal fine grinding mills and grinding plants in GMP and industrial layout for batch and continuous production. Capacity from 100 kg/h up to 5,000 kg/h with final product fineness down to < 5 µm. CIP & ATEX compliant, mill housings pressure shock resistant. For inertization & cryogenic processing. Fully IQ/OQ/PQ validated installation. Testing facility with comprehensive trial options for qualification of milling tools and all parameters. For food, pharma and chemical materials & commodities. Global references from market leading operators.

REKORD GMP and industrial mills with capacities from 100 kg/h to > 5,000 kg/h and rotor diameters from 212 mm to 630 mm. Drive power from 7.5 kW to 160 kW. REKORD mills are universal mills with variable grinding tools: pin rotor/stator, turbo rotor with sieve insert, beater rotor with milling ring and grinding track, fluted disk rotor. Housings ATEX compliant and 10 bar pressure shock resistant or pressure safe with flameless relief valve. Sealing gas, FDA compliant sealing materials, rotation monitoring, temperature monitoring, vibration monitoring. IQ/OQ/PQ validated.

Food,
pharma, chemical, plastics, commodities, materials, recycling industries,
laboratories and scientific institutions.

We process e.g. silicate ceramics:

• Aluminium silicate Al2O3 60% with very high thermal shock resistance, gas-tight;
• High electrical insulation even at high temperatures 1400°C
• Examples of use: Thermal engineering, wear component, resistance body

The main activity of stecher ceramicparts gmbh is the processing of ultra-hard materials such as ceramics and synthetic sapphire.
Our goal is to support our customers with our know-how in the development and realization of products.

Our processing techniques:

• cut-off grinding max. diameter 70mm; max. length 250mm
• Surface and groove grinding max. length 300mm
• CNC contour grinding max. 200 x 130mm
• cylindrical grinding max. diameter 150mm; max. length between centres 350mm
• Centerless grinding max. diameter 50mm
• CNC round profile grinding max. diameter 100mm
• Internal honing max. inner diameter 25mm
• Flat lapping; -Polishing does not mean optical polishing for sapphire!
• Round polishing min. diameter 5mm; max. diameter 30mm

Wear protection rubber
Our high-quality germanLine rubber linings offer the best surface protection for your machinery and equipment. Increase your productivity many times over. Avoid unnecessary maintenance and downtime costs - your benefits. Combined with our germanBond products, germanLine wear protection linings with CN-Layer provide an extremly good bonding system. Simple, fast and secure processing manner as well as stronger bondings - your advantage.

germanLine® Beige 35 with CN-Layer
Available dimensions:
Thickness: 4 / 6 / 8 / 10 / 12 / 15 / 20 mm
Width: 1,500 / 2,000 mm
Available lengths: 10 / 20 / 50 m
Specifications:
Colour: beige
Density: 1.0 ± 0.03 [g / cm³]
Hardness: 35 ± 5° [Shore A]
Tensile strength: ≥ 19 MPa
Elongation at break: ≥ 650 %
Abrasion: ≤ 95 at 5 N [mm³]
Breaking force: ≥ 50 N / mm
Uses:
For highest requirements and characterised by its excellent wear resistance against wet
wear and round grain. To apply in granule pulleys, bunkers, chutes, gutters, aprons, silos etc.

Note:
Special materials on request e. g. oil- and grease-resistant, heat-resistant, FDA and acidresisting.
More germanLine wear protection products:
germanLine® Red 35, germanLine® Red 40, germanLine® Black 60