Big Bag Filling Stations  Manufacturers, Traders, Suppliers

FIBC Filling Systems
RBB
Eco-friendly design
RBB-type Filling Stations make filling of FIBCs simple and completely dust-free.

RBB-type FIBC Filling Stations consist of a steel frame and a bag filling unit including an inflatable seal that impedes dust leakage during filling.

The Oschatzer Waagen GmbH systems are designed for big bags with upper and lower nozzles as standard, but we also implement all other variants as a special design. The filling of the Big Bags can be carried out by means of net bagging scales as well as according to the gross principle. In the gross principle, the packs are placed on a floor scale or pallet scale or on a roller conveyor mounted on load cells. Big bags can alternatively be weighed hanging from the loops. In combination with modern weighing electronics (e.g. Systec-ITx000E series or Siemens-SIWAREX) a high performance with high accuracy and legal for trade is achieved.

• vertical filling on pallet scale with weighing according to gross principle - type 32.311
• suspended filling with weighing according to gross principle - type 32.314
• vertical or suspended filling with net bulk scale - 32.320
• combined system with open bag or valve bag filling - 32.315

- vertical filling on pallet scale with weighing according to gross principle - type 32.311
- suspended filling with weighing according to gross principle - type 32.314
- vertical or suspended filling with net bulk scale - 32.320
- combined system with open bag or valve bag filling - 32.315

Chemical industry for all kinds of chemical products
Agricultural industry for seeds and fertilizers
Food and feed industry

Big-Bag Filling System for the dust-free precise and reliable filling of big-bags of all types and sizes
The equipment is of a modular design and can thus be adapted to suit every task. This modular design also permits retrofitting in many cases to increase performance or adapt the system for different products.
The variations range from the simple, manually controlled filling head to the automatic plant with high-precision weigher and pallet transport system. Great emphasis was placed on simple and sturdy design as well as reliable operation in designing the big-bag-filling station.
The big-bag fillings systems can be equipped to suit a host of material properties. We offer the appropiate equipment for cohesive, abrasive, combustible, electrostatically charged, potentially explosive, fibrous, moist, fluidising, hot, cold, sticky, lumpy, contaminated, corrosive, hygroscopic, dusty or fragile products.
The following can be used as possible packing materials:

• disposable big-bags
• returnable big-bags
• bags with an inliner
• intermediate bulk containers (IBC)
• barrels
• standard bags
• boxes

Adjustable combination filling systems are designed so that not only one package shape and size can be filled but a wide variety of packages with suitably adapted interchangeable nozzles. This is of particular interest for flexible job packing into customer-specific containers.
The stability of the filled bags is ensured by various filling methods, depending on the product:

• standing filling
• overhead filling
• combination of overhead and standing filling

Overhead fillingis best employed for simple filling tasks which do not require compaction with products which produce a lot of dust.
Standing fillingis recommended for big-bags which are standing on pallets. With this filling method the product can be compacted during filling and it is also possible to fill other shapes of packages.
The combination of overhead and standing filling is used in universal systems of a wide variety of products and for systems with a high filling capacity.
We offer all filling variations both with and without a weighing system. The fully electronic weighing technology used complies with the latest national and European calibration regulations. We will also specialise use customer specified weighing equipment.
The centerpiece of the big-bag filling station is the filling head for dustfree filling. In all systems this filling head consists of an internal product pipe and the connection for the bag filling nozzle. The product pipe is provided witha coaxial suction jacket in which the dust in the displacement air can settle again through the decelerated air movement. Manual bag clamps or an inflatable bag holder can be used to connect the bag spout.
The filling head can be designed either as fixed or height-adjustable. Filling stations with a fixed filling head are equipped with a rigid base frame with 4 columns. A variation for suspending from the ceiling without columns is also available.
The following are available, depending on the application, as height adjustment facilities:

• hand winch for setting the height in standing filling
• screw lifting gear for use in potentially explosive areas
• electric chain hoist for lifting in standing and overhead filling
• pneumatic cylinder with control valve for stretching in standard filling

The filling head is guided on the lift mast with maintenance-free idlers mounted on antifriction bearings. The mast is a very robust sectional structure and is connected to the base frame with aluminium deflection. The mast arranged at the rear of the station permits unhindered access on three sides for attaching and tying up bags.
The sturdy base frame made of sealed hollow sections guarantees god stability even on unstable ground and in mobile filling stations.
Sectional drawing of the filling head with coaxial venting pipe. Bellow tube with telescopic inner pipe for protection against product sedimentation and wear.
On request, filling spouts are supplied for a wide variety of packages, such as containers, barrels and standard bags as well as interchargeable spouts. Simple filling spouts without suction pipe are avilable for non-dusty bulk products. Please ask for more details.
combination filling station for filling big-bags and boxes. Interchangeable filling pipe and additional precision weigher for small packages. Metering by vibrating feeder, roller conveyor for pallet transport.
2 filling methods are available: Volumetric filling with cut-out of the dosing when the maximum filling level has been reached. A signal is emitted from a filling level sensor integrated in the filling head. For difficult bulk products which do not permit any protrusions in the filling pipe, we also offer infrared measurement through the big-bag nozzle. The filling level measurement can also be used as an overfilling safety device in systems with a weighing system.
Gravimetric filling with weigher: High-precision filling with electronic weighing systems, either above the bag installed in the filling head or integrated in the frame for standing filling. Standing filling permits compaction during the filling process.
Accessories:

• explosion-protected designs to EN 5014 and international standards for operation in hazardous zones 1 and 11 (dust explosion)
• extraction facility with filter
• inert gas purging device
• small package filling device with separate weigher
• automatic filling station with storage carrousel
• automatic inliner closure system
• vibrating system for compcting the product during closing
• pallet conveyor for feeding and removal
• empty pallet magazine
• screw fedders and vibratory feeders for the accurate metering of the product

STATEC BINDER is constantly distinguishing itself as a packaging and palletizing specialist for free-flowing bulk goods on an international level. The Austrian company positions itself on the international market with flexible and customer-oriented packaging technology and ranks among the leading suppliers of high-performance packaging and palletizing systems. The wide-ranging product portfolio offers tailor-made solutions of the highest quality for products from a wide variety of industries.
The PRINCIPAC, CERTOPAC, ACROPAC and CIRCUPAC open-mouth bagging systems are designed for polyethylene (PE), woven polypropylene (PP) and paper bags with a filling weight of 5kg to 50kg. The high-performance segment is complemented by the SYSTEM-T FFS (Form-Fill-Seal) machine for bag processing from tubular film and the SYSTEM-F vertical FFS machine for bag processing from flat film. The extensive product range is rounded off by robotic, high-level and portal palletizing systems.
From the food sector to the petrochemical industry - with 1,800 machines already installed worldwide, the company can look back on numerous positive references. STATEC BINDER`s existing customer base includes small businesses as well as large corporations, represented on all seven continents. After 45 years of experience, the company stands for absolute reliability, characterized by precision and constant innovation.