Conveyor Rolls  Manufacturers, Traders, Suppliers

Coatings of rolls, wheels or rollers are possible with our solid materials Diepothan® and Vulkollan® or with our foamed materials Diepocell® and Vulkocell®.
Due to the good technical characteristics and a broad spectrum of material qualities, we are able to respond very specifically to customer requirements such as high or low damping, wear resistance or even high grip and longevity.
The coating of provided basic bodies is just as possible as the delivery of the completely finished assembly.
Subsequent mechanical processing, such as grinding or applying chamfers or heels can also be carried out by us.
Designs of rolls incl. Material thicknesses or material qualities, as well as contouring are possible at any time by our in-house engineering in close consultation with the customer requirements.

Diameter: 30 - 125 mm; load capacity: 15 - 245 kg

Tread & Wheel Materials:

• Rubber (Solid Rubber, Thermoplastic Rubber, Elastic Solid Rubber, Soft Rubber)
• Nylon (Polypropylene, Nylon 6, Cast Nylon, Phenolic Resin)
• Injection-Moulded Polyurethane
• Cast Polyurethane (Extrathane®, Softhane®, Besthane®)
• Cast-Iron
• Steel

Bracket materials:

• Nylon
• Steel (Pressed Steel and Welded Steel)
• Stainless Steel

Fitting Options:

• Top Plate Fitting
• Bolt Hole Fitting
• with Threaded Pin
• with Expander Fitting
• with Plug-In Stem

Applications:

• Machines & Transport Equipment
• Industrial Trucks, Forklift Trucks & Automatic Transport Vehicles (AGV)
• Internal Logistic & Internal Material Supply
• Plant Construction & Aircraft Maintenance Equipment & Ground Support Equipment (GSE)
• Catering Trolleys, Oven Racks & Transport Equipment
• Mobile Scaffolds & Waste Containers
• Cleaning & Sweeping Machines
• Shop Fittings & Furniture

Rollers and multi-directional rollers

Schulz Stanztechnik has been in existence as a company for more than 50 years, and operating since 1991 from its premises in Halver on behalf of numerous customers at home and abroad. We produce and assemble a large number of products in differing versions on our production facilities covering more than 2,500 m². Our wide range of products presented to you on this website can cope with practically every conceivable task involved in transporting goods. The main products consist of axial deep groove ball bearings, detailed parts and components for systems used in warehousing, materials moving and transport tasks, stampings and stamped bent parts, together with accessories for cable installation.

ROS is the specialist and leading manufacturer of rollers, motor rollers, polydirectional rollers, extension elements and accessories for conveyor systems. Our products are used in many industries such as food, car, automotive, chemicals and pharmaceuticals, wood processing and furniture, packaging, print and paper and the stone industry.
Even our standard range of rollers and elements of conveyor technology covers a whole number of customer needs. And for special requirements, as a developer of individual solutions, we can quickly serve you with customized products. Why not benefit from our many years of experience and discover the ideal conveyor solution for your needs.
At ROS the customer-specific special solution is standard – and this applies from the initial order quantity. You can find an extensive range of standard solutions and spare parts in our online store.

Conveyor Rolls Description
1. Introduction
Conveyor rolls, also known as conveyor rollers, are essential components in conveyor systems, designed to facilitate the movement of materials across various industries. They provide support and reduce friction in belt conveyors, ensuring smooth and efficient material handling.
2. Material & Construction
Conveyor rolls are manufactured using high-quality materials to ensure durability, wear resistance, and load-bearing capacity. Common materials include:

• Steel (Carbon Steel, Stainless Steel, Galvanized Steel) – High strength, corrosion-resistant, and suitable for heavy-duty applications.
• Aluminum – Lightweight and corrosion-resistant, ideal for food and pharmaceutical industries.
• Plastic (Nylon, Polyurethane, HDPE, PVC) – Lightweight, non-corrosive, and low-noise operation.
• Rubber-Coated Rolls – Provide extra grip and reduce material slippage.

3. Types of Conveyor Rolls

• Drive Rollers – Powered rollers that provide motion to the conveyor belt.
• Idler Rollers – Passive rollers that support the conveyor belt and materials.
• Impact Rollers – Placed at loading zones to absorb impact and reduce belt wear.
• Return Rollers – Support the return side of the conveyor belt.
• Tapered Rollers – Used in curves to maintain product alignment.
• Grooved Rollers – Designed for belt tracking and precise movement control.

4. Key Features & Specifications

• Roller Diameter: Typically ranges from 25mm to 200mm, depending on load requirements.
• Roller Length: Customizable, typically from 100mm to 2500mm.
• Load Capacity: Designed to handle loads from 50kg to 5000kg per roller.
• Surface Coating: Galvanized, chrome-plated, or rubber-coated for enhanced durability.
• Bearing Type: Sealed ball bearings or roller bearings for smooth rotation.

5. Applications of Conveyor Rolls
Conveyor rolls are widely used in various industries, including:

• Mining & Quarrying – Heavy-duty rollers for transporting bulk materials.
• Manufacturing & Assembly Lines – Smooth material flow in production plants.
• Logistics & Warehousing – Efficient transportation of packages and goods.
• Food & Beverage – Hygienic, corrosion-resistant rollers for food processing.
• Aerospace & Automotive – Precision material handling for component assembly.

6. Compliance & Standards
Conveyor rolls are manufactured according to industry standards such as:

• DIN 15207 (Germany) – Roller conveyor standard.
• ISO 1537 – Conveyor roller specifications.
• CEMA (Conveyor Equipment Manufacturers Association, USA) – Defines roller design criteria.

7. Conclusion
Conveyor rolls are essential components in material handling systems, ensuring smooth, efficient, and reliable transportation of goods. Choosing the right type, material, and design ensures optimal performance in diverse industrial applications.

Applications of Conveyor Rolls
Conveyor rolls are essential components in conveyor systems, widely used across various industries to ensure efficient material handling, transportation, and automation. Below are the key application areas:
1. Mining & Quarrying
Conveyor rolls play a crucial role in bulk material handling in the mining industry, where they are used for:

• Transporting raw materials such as coal, iron ore, limestone, and gravel.
• Heavy-duty conveyor systems designed to withstand extreme loads and harsh conditions.
• Impact-resistant rollers used at loading and transfer points to reduce wear and tear on conveyor belts.

2. Manufacturing & Industrial Automation
In manufacturing plants and industrial automation, conveyor rolls ensure continuous material flow, including:

• Assembly lines for automotive, electronics, and machinery production.
• Packaging systems that move finished goods for labeling, sorting, and shipping.
• CNC and robotic integration, improving precision and efficiency in material transportation.

3. Logistics & Warehousing
Conveyor rolls are essential for efficient material movement in logistics and warehousing, including:

• Automated sorting systems for parcel distribution centers.
• Baggage handling systems at airports.
• Storage and retrieval systems in large warehouses and distribution hubs.

4. Food & Beverage Industry
Hygienic and corrosion-resistant conveyor rolls are used in food processing and packaging, such as:

• Bakeries, dairy, and meat processing plants, where stainless steel rollers prevent contamination.
• Beverage bottling lines, ensuring smooth and precise movement of bottles and cans.
• Cold storage and refrigerated environments, using non-corrosive plastic and stainless steel rollers.

5. Automotive & Aerospace Industry
Precision conveyor rolls are critical in vehicle and aircraft production, including:

• Component handling and assembly, ensuring safe transportation of delicate parts.
• Painting and finishing lines, where rollers must resist chemicals and high temperatures.
• Tire and chassis transport systems in automotive manufacturing plants.

6. Agriculture & Fertilizer Processing
Conveyor rolls are widely used in agricultural material handling, including:

• Grain and seed conveyors, for efficient transport of bulk crops.
• Fertilizer production plants, where rollers withstand corrosive chemicals.
• Animal feed processing, ensuring hygienic and efficient movement of feed products.

7. Power Plants & Energy Sector
In power generation, conveyor rolls help transport fuel and waste materials, including:

• Coal handling systems in thermal power plants.
• Biomass and waste-to-energy plants, where rollers handle organic waste efficiently.
• Hydroelectric and wind turbine manufacturing, supporting material transport.

8. Pharmaceutical & Chemical Industries
Conveyor rolls ensure clean and controlled material movement in sensitive environments, such as:

• Pharmaceutical packaging lines, ensuring precise movement of medicine bottles and blister packs.
• Chemical processing plants, where rollers resist corrosive substances.
• Cleanroom environments, using anti-static and contamination-free rollers.

9. E-commerce & Retail Distribution
With the rise of online shopping, conveyor rolls play a key role in:

• Automated fulfillment centers, where packages move seamlessly through sorting conveyors.
• Retail distribution warehouses, ensuring fast order processing and delivery.
• Return processing systems, streamlining logistics for returned goods.

10. Recycling & Waste Management
Conveyor rolls are used in waste sorting and recycling plants, where they:

• Separate and transport recyclables such as plastics, metals, and paper.
• Handle heavy waste materials, including scrap metal and construction debris.
• Operate in harsh conditions, ensuring durability and long service life.

Conclusion
Conveyor rolls are critical in material handling, manufacturing, logistics, and various industrial applications. Their durability, efficiency, and adaptability make them essential in mining, food processing, e-commerce, energy, and beyond, ensuring smooth and automated material flow in demanding environments.