Cosmetics Bottling Machines  Manufacturers, Traders, Suppliers

You want to fill high-viscosity and/or abrasive media from large containers into small pails? With ViscoTec systems you can fill cartridges, tins or buckets reliably and in a way that is gentle on the product.
We are equipped to meet every challenge in the field of product delivery, as certain factors play a significant role in this area: for example, high temperatures during a hot delivery procedure or CIP and SIP require a good deal of know-how when it comes to selecting elastomers and seals. All our delivery systems can be used for semi-automatic and fully automatic delivery tasks.

• Dosing units with specific filling nozzles depending on each individual application
• Dispensing within automated lines
• Perfect results at CIP/SIP (Cleaning/Sterilisation in Place) cleaning: it can be integrated in an automatic flushing system
• Options possible

- Dosing units with specific filling nozzles depending on each individual application
- Dispensing within automated lines
- Perfect results at CIP/SIP (Cleaning/Sterilisation in Place) cleaning: it can be integrated in an automatic flushing system
- Options possible
Accessories:

• hopper with 10 l or 50 l
• manifolds with air bleed valve
• food or pharmaceutical hoses
• pressure sensors for pump protection and control

The high dosing accuracy, easy to adjust and clean process (e.g. suck back function) are the main advantages of ViscoTec products in numerous filling applications. ViscoTec dispensing and filling units are used for standard stand-alone filling stations (e.g. simple manual honey filling) as well as for highly automated and synchronized bag forming, filling and sealing machines (e.g. marinades, sauces etc.).

Core Selling Points & Advantages:1. Unmatched Precision and ReliabilityFor pharmaceuticals, high-end cosmetics, and premium food/beverages, demand exceptional filling accuracy. Our designs guarantee superior filling precision even at high speeds, significantly reducing product waste and ensuring consistent output. The robust reliability of our machines translates directly into minimal downtime and consistently high operational efficiency.
2. Strict Compliance with Hygiene & Safety StandardsThis is non-negotiable for market entry and success in the EU and North America. My filling machines are meticulously designed to adhere to:
Food-Grade Fillers: Fully compliant with FDA and EU food contact material standards. They feature easily cleanable designs, integrated CIP (Clean-in-Place) and SIP (Sterilize-in-Place) capabilities, ensuring aseptic filling and preventing contamination.
Pharmaceutical Fillers: Strictly meet GMP (current Good Manufacturing Practice) requirements. Solutions include integration with Isolators or RABS (Restricted Access Barrier Systems) to minimize cross-contamination risk, guaranteeing the cleanliness and safety of pharmaceutical products.
CE Certification: All electrical and mechanical designs are CE certified, ensuring operational safety for personnel and environmental protection in the European Union.
3. Advanced Automation & Smart FunctionalityOur designs incorporate:
State-of-the-art PLC Control Systems and Intuitive HMI (Human-Machine Interface): Offering user-friendly operation and reducing complexity.
Intelligent Diagnostics & Remote Monitoring: Enabling real-time status monitoring and remote troubleshooting, which minimizes maintenance time and improves response efficiency.
Comprehensive Data Traceability Systems: Capable of recording batch information, fill volumes, production efficiency, and more, fulfilling stringent traceability requirements.
4. High Efficiency & Energy-Saving DesignReducing operational expenses is a constant priority for clients. Our machines achieve this through:
Optimized Filling Speeds: Delivering faster cycle times without compromising accuracy, boosting overall production capacity.
Modular Design: Facilitating quick changeovers for different bottle sizes and filling heads, significantly reducing line downtime.
Energy Consumption Optimization: Utilizing high-efficiency motors and intelligent control algorithms to lower power consumption, aligning with the strong emphasis on sustainability in these markets.
5. Superior Versatility & FlexibilityClients frequently need to fill a diverse range of products with varying viscosities and volumes. Our machines offer:
Broad Product Compatibility: Capable of handling everything from low-viscosity liquids (like beverages, spirits) to high-viscosity pastes (like creams, toothpastes), and even fluids containing particles (like fruit pulp juices).
Multi-functional Capability: One machine can adapt to various filling methods (e.g., piston, flow meter, peristaltic pump), reducing the need for multiple specialized equipment investments.
Seamless Integration with Existing Lines: Designed for easy integration with upstream and downstream equipment, understanding that many factories in these regions have established production setups.

As an expert in filling machine design, our approach centers on delivering solutions that meet the highest industry standards for precision, efficiency, hygiene, and reliability. These core elements are fundamental to ensuring both product quality and operational excellence for our clients.
Core Processing TechnologiesOur filling machines integrate or utilize the following core processing technologies, tailored to specific product characteristics and filling requirements:
1. Volumetric Filling ProcessThis is one of the most common and precise filling methods, especially suitable for liquids and semi-liquids.
Piston Pump Filling:
Principle: Accurately dispenses a fixed volume of product through the reciprocating motion of a precision piston.
Advantages: Delivers extremely high filling accuracy and repeatability, suitable for a wide range of products from low viscosity (e.g., water, beverages) to high viscosity (e.g., creams, sauces). Easy to clean and maintain.
Flow Meter Filling:
Principle: Precisely measures the volume or mass of product flowing through a pipe using electromagnetic, mass, or gear flow meters.
Advantages: Offers non-contact filling, suitable for various viscosities, particularly for shear-sensitive or particulate-containing products. Easy to clean during product changeovers, high accuracy, and unaffected by temperature variations.
Time/Pressure Filling:
Principle: Dispenses product into containers for a set duration under controlled pressure through a fixed orifice.
Advantages: Simple structure, easy to clean, suitable for foamy or low-viscosity products.
2. Gravimetric Filling ProcessThis method controls fill volume by precise weighing, ideal for high-value products or applications with strict weight accuracy demands.
Principle: High-precision load cells are integrated beneath the filling head to continuously monitor the container's weight, stopping the fill once the preset weight is reached.
Advantages: Extremely high filling accuracy, unaffected by product density or temperature changes, ensures net content compliance, and reduces product giveaway. Suitable for high-value liquids, powders, or granular products.
3. Vacuum/Negative Pressure Filling ProcessBest suited for products prone to foaming, volatility, or those requiring air removal.
Principle: Creates a negative pressure inside the container, drawing product in via siphon action. Filling stops when the product reaches a specific liquid level.
Advantages: Effectively reduces foam, ensures consistent fill levels, and is ideal for rigid containers like glass bottles.
4. Nitrogen/Inert Gas Filling ProcessSpecifically designed for oxygen-sensitive food, pharmaceutical, and some cosmetic products.
Principle: Before or after filling, inert gas (like nitrogen) is flushed into the container to displace oxygen, inhibiting product oxidation.
Advantages: Significantly extends product shelf life, preserving flavor, color, and active ingredients.
5. CIP/SIP Cleaning & Sterilization (Clean-in-Place / Sterilize-in-Place)Crucial for food and pharmaceutical filling equipment to meet the highest hygiene standards.
Principle: Automated internal cleaning (CIP) and steam/chemical sterilization (SIP) cycles are performed without disassembling the equipment, controlled by the machine's program.
Advantages: Ensures thorough cleaning, prevents cross-contamination, reduces cleaning time, boosts production efficiency, and complies with stringent hygiene regulations like FDA and cGMP.

Primary Application Areas for Our Filling Machines
Our filling machines are versatile and robust, finding extensive application across several key industries:
1. Food & Beverage Industry
This is a vast sector with diverse needs, from thin liquids to viscous sauces and products with particulates.

• Beverages: Water, soft drinks, juices, milk, edible oils, coffee, tea, functional drinks, energy drinks. Our machines handle various viscosities and can include nitrogen purging for extended shelf life.
• Dairy Products: Yogurt (including those with fruit pieces), fresh milk, cream, sour cream, cheese spreads. Our designs prioritize hygiene, precise temperature control, and gentle handling for sensitive dairy products.
• Condiments & Sauces: Ketchup, mayonnaise, mustard, salad dressings, soy sauce, chili sauce, jams, honey, syrups. These often require viscous filling technologies like piston fillers or flow meters, ensuring accuracy with thick products.
• Snack Foods: Liquid fillings for baked goods, dips, spreads.
• Baby Food: Requires the highest standards of hygiene and precision, often involving aseptic filling capabilities.

2. Pharmaceutical Industry
This sector demands the utmost precision, sterility, and regulatory compliance (cGMP).

• Liquid Pharmaceuticals: Syrups, suspensions, oral solutions, injectables (vials, ampoules, pre-filled syringes).
• Biologics: Vaccines, serums, protein solutions. These often require low-shear filling, minimal product contact, and strict temperature control.
• Ophthalmic & Nasal Solutions: Eye drops, nasal sprays.
• Over-the-Counter (OTC) Medicines: Cough syrups, liquid pain relievers.
• Diagnostics: Precision filling for laboratory reagents and diagnostic kits.

• Key Focus: Our machines are designed for aseptic/sterile filling environments, adherence to cGMP guidelines, validation support, and data traceability for batch records.

3. Cosmetics & Personal Care Industry
This industry values aesthetic presentation, consistent texture, and precise dosing for high-value products.

• Creams & Lotions: Facial creams, body lotions, sunscreens. These often require viscous fillers that handle thick, sometimes aerated, products.
• Gels & Serums: Hair gels, styling products, facial serums.
• Liquid Cosmetics: Foundations, toners, makeup removers, perfumes.
• Oral Care: Toothpaste, mouthwash.
• Hair Care: Shampoos, conditioners, hair oils.
• Deodorants: Roll-ons, sprays.

• Key Focus: Handling a wide range of viscosities and textures, ensuring clean, drip-free filling, precise fill levels for aesthetic consistency, and compatibility with diverse and often uniquely shaped containers.

4. Wine & Spirits Industry
Focuses on precision, product integrity, and maintaining the quality of the beverage.

• Wines: Still wines, sparkling wines. Requires gentle filling to preserve bouquet and carbonation, often with nitrogen purging to minimize oxygen exposure.
• Spirits: Whisky, vodka, gin, rum, liqueurs. Demands high accuracy for high-value products and robust construction.
• Beer: Craft beer, industrial beer. Often involves counter-pressure filling to maintain carbonation and prevent foaming.

• Key Focus: Minimizing product loss, maintaining product integrity (flavor, carbonation), handling various bottle types (glass, often heavy), and achieving high aesthetic standards for presentation.

5. Chemical & Industrial Products
Though not our primary focus, our robust designs can often be adapted for certain non-food/pharma chemical applications.

• Cleaning Solutions: Household cleaners, detergents, disinfectants.
• Lubricants & Oils: Engine oils, industrial lubricants.
• Adhesives & Sealants: Certain types that can be liquid or viscous.

• Key Focus: Corrosion resistance (for harsh chemicals), safety features, and handling various viscosities and potentially hazardous materials. (Note: Specific certifications and explosion-proof designs might be required for highly flammable or toxic chemicals.)