Powder Filling Machines  Manufacturers, Traders, Suppliers

We offer you for every type of bag (single bag, endless liner, big bag & super sac) the suitable filling technology. Depending on your requirements, we provide executions with integrated pressure regulation, closing and cleaning technology for a containment-free filling. Further there are options to connect the equipment to your process control or MES system as well as executions with Audit Trail according 21 CFR Part 11 for data record.

Powder is a variant of bulk material which is difficult to handle. We differentiate between lumping, bridging and well flowing to shooting materials.
Dosing - whether into a process or into a bagging solution - can usually only be done with screws or belts.
For all powdery materials, it is important to observe the combustibility of the dusts that occur - i.e. the explosion protection /ATEX requirements.

Scales for recording production
quantities Scales for bagging/filling into open (e.g. block bottom) or valve
bags Scales for bagging/filling into big
bags Dosing scales for dosing 1 - 10 materials into processes (e.g. mixers)
Special solutions with belts, screws, flaps, slides or rotary valves

Our scales are used in almost all sectors and industries - either as a stand-alone system or as part of a larger industrial plant.
Unique overall solutions are created by the individually tailored design.
Whether in agriculture, the food, beverage or chemical industry - there is almost nothing that we have not already realized somewhere.
We have the solution for your requirement!

STATEC BINDER is constantly distinguishing itself as a packaging and palletizing specialist for free-flowing bulk goods on an international level. The Austrian company positions itself on the international market with flexible and customer-oriented packaging technology and ranks among the leading suppliers of high-performance packaging and palletizing systems. The wide-ranging product portfolio offers tailor-made solutions of the highest quality for products from a wide variety of industries.
The PRINCIPAC, CERTOPAC, ACROPAC and CIRCUPAC open-mouth bagging systems are designed for polyethylene (PE), woven polypropylene (PP) and paper bags with a filling weight of 5kg to 50kg. The high-performance segment is complemented by the SYSTEM-T FFS (Form-Fill-Seal) machine for bag processing from tubular film and the SYSTEM-F vertical FFS machine for bag processing from flat film. The extensive product range is rounded off by robotic, high-level and portal palletizing systems.
From the food sector to the petrochemical industry - with 1,800 machines already installed worldwide, the company can look back on numerous positive references. STATEC BINDER`s existing customer base includes small businesses as well as large corporations, represented on all seven continents. After 45 years of experience, the company stands for absolute reliability, characterized by precision and constant innovation.

Powder filling machines are specialized equipment designed to accurately fill containers with powdered substances across various industries. These machines ensure precision, efficiency, and hygiene in the packaging process, making them essential for sectors such as pharmaceuticals, food and beverage, cosmetics, and chemicals.
Types of Powder Filling Machines

1. Auger Fillers
Mechanism: Utilize a rotating screw (auger) to measure and dispense powder.
Applications: Suitable for both free-flowing and non-free-flowing powders, such as flour, spices, and powdered supplements.
Advantages: High accuracy and adaptability to different powder types; effective for fine powders with minimal dust emission.
2. Volumetric Fillers
Mechanism: Dispense powder based on a set volume using cups or other volumetric measurements.
Applications: Commonly used for products that require less stringent accuracy compared to weight-based systems.
Advantages: Faster than weight-based fillers; suitable for free-flowing powders.
3. Net Weight Fillers
Mechanism: Measure and fill powders based on weight rather than volume.
Applications: Ideal for products requiring precise measurements, such as pharmaceuticals and high-value powders.
Advantages: Ensures accurate dosing; reduces waste due to overfilling.
4. Gravity-Fed Fillers
Mechanism: Rely on gravity to dispense powder into containers.
Applications: Suitable for free-flowing powders; often used in high-speed operations.
Advantages: Simple design with fewer moving parts, leading to easier maintenance.
5. Inline and Rotary Machines
Inline Machines: Fill containers in a linear sequence; ideal for moderate production needs.
Rotary Machines: Utilize a circular motion to fill multiple containers simultaneously; suitable for high-volume production environments.
Applications Across Industries

1. Pharmaceuticals
Used for filling powdered medications, dietary supplements, and antibiotics.
Ensures strict hygiene standards and accurate dosages necessary for patient safety.
2. Food and Beverage
Commonly fills spices, protein powders, drink mixes, and baking ingredients.
Maintains product freshness and prevents contamination during packaging.
3. Cosmetics
Fills powdered beauty products like talcum powder and foundation.
Prevents spillage and maintains product quality during the filling process.
4. Chemicals
Handles powdered detergents, fertilizers, and pigments with care.
Enhances safety by accurately measuring hazardous materials while minimizing operator exposure.
5. Agriculture
Used for packaging pesticides, animal feed supplements, and powdered seeds.
Improves operational efficiency by ensuring correct dosages in bulk packaging.

Conclusion
Powder filling machines play a crucial role in ensuring efficient and accurate packaging of powdered products across various industries. The choice of machine depends on factors such as the type of powder being filled, required accuracy, production volume, and specific industry standards. With advancements in technology, modern powder filling machines offer enhanced automation capabilities that further improve efficiency and consistency in production processes.

Powder filling machines are essential tools used across a variety of industries for the accurate and efficient packaging of powdered products. Their applications span several sectors, each with unique requirements and challenges. Below are the primary areas where powder filling machines are utilized:
Applications of Powder Filling Machines
Food Industry
Spices and Seasonings: Powder filling machines are widely used to package spices, baking mixes, and other dry ingredients. They ensure consistent fill levels across packages, which is crucial for maintaining product quality and customer satisfaction.
Nutritional Supplements: With the rising demand for health products, these machines are employed to fill protein powders and dietary supplements, ensuring precise dosing to prevent waste and maximize profit margins.
Instant Drink Mixes: Beverage manufacturers utilize powder filling machines to package drink mixes into single-serving packets, ensuring each packet contains the correct amount of product.
Pharmaceutical Industry
Medication Packaging: In pharmaceuticals, powder filling machines are vital for accurately filling vials and containers with powdered medications. This precision is critical for ensuring proper dosages in clinical trials and commercial products.
Sterile Products: These machines are designed for sterile environments, making them suitable for filling injectable powders and dry syrups, where contamination must be avoided.
Chemical Industry
Industrial Powders: The chemical sector relies on powder filling machines to handle a variety of powdered materials, including those that may clump or react with moisture. These machines help ensure safety and accuracy in packaging.
Powder Coatings: Auger powder fillers are also used in the packaging of powder coatings for paints and plastics, where precise dosing is necessary to maintain product quality.
Agriculture
Fertilizers and Animal Feed: In agriculture, powder filling machines efficiently package fertilizers and animal feed. They can handle large volumes while ensuring uniformity in packaging, which helps reduce labor costs.

Cosmetics Industry
Makeup Products: Powder filling machinery is commonly used to fill containers with cosmetic powders. This application requires high precision to ensure consistent product quality across batches.
Loose Powders: These machines can also handle various textures and particle sizes found in cosmetic products, improving production efficiency and reducing waste.

Other Applications
Household Products: Powder filling machines are utilized in packaging powdered detergents and cleaning agents, ensuring accurate fills that meet consumer expectations for effectiveness.
Electronics Industry: In electronics manufacturing, these machines may fill protective powders into component casings to enhance performance and longevity by preventing moisture damage.
Types of Powder Filling Machines
Different types of powder filling machines cater to specific needs based on the product characteristics:
Auger Fillers: Ideal for fine powders, these machines use a rotating screw mechanism to dispense powders accurately.
Volumetric Cup Fillers: Suitable for powders with good flowability; they dispense fixed volumes using pre-set cup sizes.
Net Weight Fillers: These provide high accuracy by measuring the weight of the powder dispensed into containers.
Vacuum Fillers: Used primarily for fine powders; they create a vacuum to fill containers without introducing air or dust.
The versatility of powder filling machines makes them indispensable in modern manufacturing processes across various industries. Their ability to enhance efficiency, ensure accuracy, and minimize waste contributes significantly to operational success.