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- LV MidiX
- Laser contract manufacturing - Contract manufacturing - laser welding, laser hardening, laser buildup welding, laser fine cutting ...
We carry out surface hardening processes (hardening depths 0.1mm up to max. 2mm) on finished (e. g. ground) workpieces with Nd:YAG, fibre and diode lasers with almost no deformations. We are using different NC systems with 3 to 6 axes. Through the use of a 6-axis robot, we are able to manufacture large quantities of small components effectively in series. Here you can find further information on our job order production offers.A high efficiency and process security are ensured with the help of special hardening optics, and optimum control and monitoring of the hardening process is ensured by the use of pyrometers.We carry out metallographic cross-section polishing and hardness measurements for you.
Hardness depths:
- 0.1 mm up to max. 2 mm
Hardness trace width:
- 0.1 mm up to some 10 millimetres
As a manageable family business we are extremely flexible and customer-oriented.
Our customers include the automotive industry, well-known machine factories, drop forges, gear and transmission manufacturers, pump factories as well as tool and device manufacturers. Thanks to the outstanding quality of our process, our customers are spread all over Germany, which certainly speaks for our good name.It goes without saying that we are certified according to DIN ISO and that quality assurance is our top priority - at least for us.
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Pulse plasma system
Useful dimensions: Ø 800 x 1300 mm
Ø 1200 x 1900 mm
Ø 1500 x 2100 mm Procedure: Plasma nitriding DEW-Härterei Technik offers plasma nitriding. This treatment is carried out in a modern tandem pulse plasma facility. Plasma diffusion treatment is a thermochemical heat treatment process in which the chemical composition of a material in the surface layer area is intentionally changed by diffusing one or more elements (e.g. nitrogen) in or out. Pulsed plasma technology can be used in practically every branch of industry where abrasion, corrosion and wear must be counteracted by a hard surface. In addition, the service life of the workpieces is increased accordingly. The workpieces are exposed to a relatively low temperature during pulse plasma nitriding, which ensures high dimensional stability. The core hardness is not affected. Therefore a post treatment is not necessary. The structure, thickness and hardness of the nitriding layer are controllable and can be individually adapted to the application. Plasma nitriding is a modern and environmentally friendly process technology for the surface hardening of finished tools Example: Mould plate made of 1.2312 quenched and tempered, plasma nitrided Advantages
- no dimensional change
- clean, residue-free surface
- significantly higher hardness on the surface
- Improvement of the corrosion resistance
- Design of diffusion and bonding layer adapted to the tool application
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- Process monitoring
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