Sealers  Manufacturers, Traders, Suppliers

We offer you for every common bag material (PE, LDPE, EVOH, aluminium- and paper coated) the matching closing technology. Depending on your requirements, we provide executions with impulse sealing or ATEX approved heat-sealing. As an alternative to the thermal systems we provide you also an half-automatic crimp automat.

STATEC BINDER is constantly distinguishing itself as a packaging and palletizing specialist for free-flowing bulk goods on an international level. The Austrian company positions itself on the international market with flexible and customer-oriented packaging technology and ranks among the leading suppliers of high-performance packaging and palletizing systems. The wide-ranging product portfolio offers tailor-made solutions of the highest quality for products from a wide variety of industries.
The PRINCIPAC, CERTOPAC, ACROPAC and CIRCUPAC open-mouth bagging systems are designed for polyethylene (PE), woven polypropylene (PP) and paper bags with a filling weight of 5kg to 50kg. The high-performance segment is complemented by the SYSTEM-T FFS (Form-Fill-Seal) machine for bag processing from tubular film and the SYSTEM-F vertical FFS machine for bag processing from flat film. The extensive product range is rounded off by robotic, high-level and portal palletizing systems.
From the food sector to the petrochemical industry - with 1,800 machines already installed worldwide, the company can look back on numerous positive references. STATEC BINDER`s existing customer base includes small businesses as well as large corporations, represented on all seven continents. After 45 years of experience, the company stands for absolute reliability, characterized by precision and constant innovation.

Core Selling Points & Advantages
1. Unwavering Sealing Integrity & Security
This is the paramount concern. Our machines ensure:
Leak-Proof Sealing: Critical for liquids (beverages, sauces, pharmaceuticals) to prevent spoilage, contamination, and product loss. Our precise torque control and consistent sealing pressure guarantee a perfect seal every time.
Tamper-Evident Closure: For food, pharma, and high-value cosmetics, tamper-evident seals (e.g., induction seals, tear bands) are crucial for consumer safety and trust. Our cappers can seamlessly integrate these functionalities.
Product Freshness & Shelf Life: A secure seal protects the product from oxidation, moisture, and external contaminants, significantly extending shelf life and maintaining product quality.
2. High Versatility & Adaptability
Our designs offer:
Extensive Cap Compatibility: From screw caps (plastic, metal), snap-on caps, child-resistant caps, sport caps, pump dispensers, dropper caps, and more. Our machines are designed to handle a broad spectrum.
Bottle Size & Shape Flexibility: Rapid changeovers and minimal adjustments allow for processing diverse bottle materials (glass, PET, HDPE) and irregular shapes without compromising efficiency.
Multi-Functionality: Solutions can range from single-head to multi-head rotary cappers, capable of handling high-speed lines, or even integrate multiple capping technologies (e.g., screw cap

Core Processing Technologies for Capping & Sealing Machines
Our capping and sealing machines utilize and integrate various core processing technologies, selected based on the cap type, container material, product characteristics, and required sealing integrity:
1. Screw Capping Technology
This is the most common method for applying threaded caps.

• Principle: Caps are fed, oriented, and then applied to the bottle's thread. The key is precise torque application.

• Mechanical Chucks: These use rotating chucks with friction inserts (like rubber or plastic) that grip the cap. Torque is controlled by adjustable clutches (e.g., magnetic, pneumatic) or springs.
• Servo-Driven Chucks: These offer advanced, highly precise, and repeatable torque control via servo motors. This allows for dynamic torque adjustment and real-time feedback, ensuring optimal cap tightness without overtightening or damaging the cap.
• Roller Capping: Caps are applied loosely, then a series of rollers engage the cap, spinning it down onto the bottle threads. This method is often used for higher speeds and certain types of caps.

Advantages: Highly versatile for various screw cap types (plastic, metal, child-resistant), precise torque control prevents cap damage and ensures consistent sealing, and generally high speed.
2. Press-On / Snap-On Capping Technology
Used for caps that are secured by simply pressing them onto the container opening.

• Principle: Caps are placed over the container opening and then pressed down by a mechanism (e.g., pneumatic cylinder, cam-driven press head) until they snap securely into place.
• Advantages: Simple, high-speed application for compatible caps, suitable for various bottles and jars where a threaded closure isn't required.

3. ROPP (Roll-On Pilfer-Proof) Capping Technology
Specifically for aluminum caps that form threads onto the bottle neck and create a tamper-evident band.

• Principle: Unthreaded aluminum caps are placed on the bottle neck. Rotating rollers then reform the cap to create threads matching the bottle's finish, and a separate set of rollers scores and folds the skirt to create the pilfer-proof band.
• Advantages: Provides a tamper-evident seal, excellent for wine, spirits, and some pharmaceutical products, and offers a premium, professional appearance.

4. Induction Sealing Technology
Creates an airtight, hermetic seal for product freshness and tamper evidence.

• Principle: A foil liner within the cap is heated by an electromagnetic field as the capped bottle passes under an induction head. The heated foil melts its polymer coating, bonding it to the rim of the container.
• Advantages: Creates a hermetic, leak-proof, and tamper-evident seal, significantly extends product shelf life, prevents contamination, and is widely used across food, beverage, pharmaceutical, and cosmetic industries due to its effectiveness.

5. Heat Sealing Technology
Common for cups, trays, and some pouches using pre-cut lids or roll stock.

• Principle: Heat and pressure are applied to bond a film or foil lid to the rim of a container.
• Advantages: Creates a strong, secure seal, often used for cup filling and sealing machines (yogurt, water, ice cream cups), and can be integrated with modified atmosphere packaging (MAP) for enhanced freshness.

6. Crimping Technology
Primarily used for spray pumps, dropper caps, or perfume atomizers where the cap is permanently secured.

• Principle: The cap's skirt or collar is mechanically crimped (rolled or pressed) around the bottle neck's finish, creating a tight, often non-removable, seal.
• Advantages: Provides a robust, tamper-proof seal, common in pharmaceutical (e.g., aluminum caps for vials), cosmetic (perfumes), and some chemical applications where permanent closure is needed.

7. Other Specialized Technologies

• Pump & Trigger Capping: Specialized chucks and often separate feeding systems are required due to the unique shapes and sizes of pump and trigger sprayers. This ensures precise and gentle handling for these complex closures.
• Aseptic/Sterile Sealing: For pharmaceutical and specific food applications, these systems are integrated into aseptic lines to maintain sterility within a controlled environment, crucial for highly sensitive products.

Primary Application Areas for Our Capping & Sealing MachinesOur capping and sealing machines are highly versatile and engineered to meet the stringent demands of multiple sectors:
1. Food & Beverage IndustryThis is a vast and common application area where proper sealing is critical for product freshness, safety, and shelf life.
Beverages: Still water, carbonated soft drinks, juices, milk, edible oils, sauces, spirits, wine, beer, and dairy drinks. For carbonated beverages, maintaining pressure is key. For oils and sauces, preventing leaks and ensuring product integrity is paramount.
Dairy Products: Yogurts, milk, cream, and other perishable dairy items, where a secure, often tamper-evident, seal is vital for hygiene and extended shelf life.
Condiments & Sauces: Ketchup, mayonnaise, mustard, salad dressings, jams, and honey. Our machines handle a wide range of cap types, from flip-tops to screw caps, ensuring no leakage.
Ready Meals & Snacks: Sealing cups or trays containing ready-to-eat meals, desserts, or snacks, often utilizing heat sealing or induction sealing for airtightness and freshness.
2. Pharmaceutical IndustryIn this highly regulated sector, absolute sealing integrity, sterility, and tamper-evidence are non-negotiable for patient safety and product efficacy.
Liquid Pharmaceuticals: Syrups, suspensions, oral solutions, and injectables in vials or ampoules. This often involves applying screw caps, crimp caps, or specialized closures.
Tablets & Capsules: Sealing bottles of pills, where induction seals are frequently used to provide tamper-evidence and protect against moisture.
Ophthalmic & Nasal Solutions: Eye drops, nasal sprays, and similar products requiring precise application of dropper or spray caps and secure sealing.
Biologics & Vaccines: High-value, sensitive products often require sterile crimping of stoppers and caps on vials to maintain an aseptic environment.
3. Cosmetics & Personal Care IndustryAesthetics, spill prevention, and consistent product delivery are key for these often high-value products.
Creams & Lotions: Facial creams, body lotions, sunscreens in jars or bottles, often requiring precise torque control for screw caps or consistent pressing for snap-on lids.
Liquid Cosmetics: Foundations, toners, makeup removers, and perfumes, where anti-drip seals and elegant closures are essential for brand image.
Hair Care: Shampoos, conditioners, hair oils, frequently involving pump or disc-top caps. Our machines ensure these are applied correctly and securely.
Oral Care: Toothpaste tubes, mouthwash bottles, where induction seals or secure screw caps prevent leaks and maintain hygiene.
4. Chemical & Industrial ProductsOur robust sealing solutions can be adapted for certain chemical and household products where secure closures are needed.
Household Cleaners: Detergents, disinfectants, and cleaning solutions, often requiring child-resistant or trigger-spray caps.
Lubricants & Oils: Automotive oils, industrial lubricants in bottles or containers, where secure seals prevent leakage and contamination.
Adhesives & Sealants: Specific liquid or viscous adhesives that require a reliable cap to prevent drying out or spillage.
Key Consideration: For these applications, corrosion resistance and specific safety features are paramount.