Cast Products  Manufacturers, Traders, Suppliers

Whether filigree or castings in large dimensions, nodular iron, grey cast iron or malleable cast iron: our technical equipment allows Schmiedeberger Giesserei GmbH a unique wealth of possibilities. With our extensive product range, we can respond optimally to customer wishes and serve a large number of customers from a wide range of industries.

A general category for components manufactured specifically through the die casting process.

Available Material: Gray Iron, Ductile Iron, Carbon Steel, Stainless Steel, Duplex SteelAvailable Process: Sand Casting, Investment Casting, Die Casting, Machining
Available Finish: Painting, Powder Coating, E-coat, Zinc Plating, Galvanizaion
Weight：Max 3000kgs, Min 10g

Sand casting Weight: max 3000kgs, min 500g.
Investment casting Weight: max 300kgs, min 10g
Die casting Weight: Max 50kgs, Min 2g
CNC machining max size: 12m x 6m x 3m

Machinery and Equipment, Fluid Industry, Automotive, Agricultural and Irrigation,Aerospace, Chemical Industry, Bulding and materail

die casting

zinc die casting and aluminum die casting

automotive, electronic connectors, smart home furnishings, telecommunications, power tools, mechanical components, AI devices, and more.

Production Process
• Reverse engineering
• Quick prototyping (with 3D printing and casting simulation)
• Casting (investment casting, shell casting, resin sand casting, green sand casting)
• Machining
• Surface treatment (polishing, anodizing, priming, painting, rubber coating)
• Assembly
QC Tests (to be performed as requested with official reports):
• Dimensional checks
• Mechanical property
• Chemical composition
• NDE tests (VT, PT, MT, UT, RT)
• Hydraulic pressure tests (for pressurized parts)
• Pump performance curve tests

Material covered
• Carbon steel (e.g. AISI 1015/1045/1080) [0.1-80kg]
• Alloy steel (e.g. AISI 4140/4340/8620) [0.1-80kg]
• Stainless steel (e.g. 300 series, 400 series, 17-4PH, 15-5PH) [0.1-80kg]
• Complex alloy (e.g. G22NiMoCr5-6) [0.1-80kg]
• Gray Iron [0.1-1000kg]
• Ductile Iron (Spheroidal Graphite Iron) [0.1-1000kg]
• Aluminum Bronze [0.1-80kg]

Investment casting ,Silica sol casting，lost wax casting, investment stainless steel casting. Investment alloy steel casting, steel casting. foundry

A cast product is created by pouring molten metal into a prefabricated mold, which, after cooling and solidification, results in a metal product with a specific shape and properties.This manufacturing process has a long history and is widely used in areas such as automotive, aerospace and construction, as it enables the production of components with complex shapes and structures.
The basic steps of the casting process include: First, a pattern is created according to the design requirements, typically using materials such as wood, metal or wax.A mold is then made based on this pattern, using materials such as sand, plaster or metal.The metal is then heated to melting temperature and poured into the mold.Once the metal has cooled and solidified, the mold is removed, the casting is removed and, after cleaning and finishing, the desired metal product is obtained.
The main advantages of casting technology are the ability to produce parts with complex shapes, especially those with complex internal structures or external shapes; it is versatile because almost all metal materials can be formed by casting; it has high material utilization and can effectively reduce material waste; the cost is relatively low, especially in mass production, where the casting process has significant economy.
With the development of modern casting technology, the quality and precision of castings have improved significantly; the use of computer-aided design (CAD) and computer-aided manufacturing (CAM) has made the design and simulation of casting processes more precise and effectively reduced the cost of trial-and-error processes; in addition, the introduction of 3D printing technology provides new opportunities for the production of casting patterns, further increasing production efficiency and product quality.

Castings, or cast products, are parts or components made by pouring molten metal into molds and are used in a wide range of applications.
In the automotive industry, cast products are used to manufacture key components such as engine blocks, transmission housings, chassis components and brake discs.these castings must have high strength and wear resistance to ensure vehicle performance and safety.for example, the complex geometry and internal channel design of engine blocks requires high precision and consistency in the casting process.
In the aerospace sector, cast products are used in the production of aircraft engine turbines, aircraft structural components and landing gear assemblies.these parts must operate under high temperatures, high pressure and high stresses, so they are subject to stringent requirements for material strength, heat resistance and weight.the use of precision casting processes allows complex shaped and high performance aerospace components to be produced.
In the energy sector, cast products are used to manufacture main shafts, gearbox housings and support structures for wind turbines, as well as piping systems and pressure vessels for nuclear power plants.these large-format castings must withstand enormous mechanical stresses and environmental influences and therefore require materials with excellent mechanical properties and corrosion resistance.
In the construction and infrastructure sector, cast products are used for the production of bridge bearings, structural connectors, pipelines and valves; these components must have a high load-bearing capacity and durability to ensure the stability and safety of buildings and infrastructure.
In the medical industry, cast products are used to manufacture surgical instruments, diagnostic device components and implants, and these parts must have high precision, smooth surfaces and biocompatibility to meet the stringent requirements of medical applications.
In addition, cast products are widely used in industries such as household appliances, agricultural machinery, rail transportation and shipbuilding, where they are used to produce components with complex shapes and high performance requirements, underlining the importance of casting technology in the modern manufacturing industry.