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Complete casting machining
We supply you with ready-to-install castings from one
hand. For this purpose, we have a number of machining capacities in the work processes of drilling, turning and thread cutting.
With an extensive network of
cooperation partners, we realise the additional CNC machining of even complicated geometric shapes.
We specialise in the production of trapezoidal threaded spindles and nuts.
PRODUCTS:
• spindles and nuts with trapezoidal thread
• large spindles and stems, thread whirling up to 130 mm diameter and 6000 mm length
• spindles and stems in series production, thread rolled up to 36 mm diameter and 3300 mm length
• hollow stems (spindles), up to 1000 mm length
• complex turned and milled parts, up to 65 mm diameter, produced from bars
• turned parts in small series up to 400 mm diameter
• surface treatment by grinding, polishing, finishing, chromium coating etc.
Production techniques:
THREADS: rolling, whirling, turning, cutting, chasing;
TURNING: on multi-axis CNC machines and conventionally;
MILLING: on four-axis CNC machining centres and conventionally;
MULTI-SPINDLE MACHINING: on six-spindle machines and automatic lathes.
- Wheel hub made of grey cast iron for a motor vehicle trailer axle.
- Round brake drum made of grey cast iron for the braking system of a motor vehicle trailer axle.
Casting – virtually limitless possibilities of forming combined with excellent processing capability
Castings make up an important segment in the range of products that Temming GmbH & Co. KG offer, with concentration in particular on gray iron nodular graphite cast iron components. In the modern casting plants of our partners, the materials GG 15 to G 30 as well as GGG 40.3 to GGG 70 with part weights from 300 g up to 6 t are produced – in some cases part weights up to 15 t are possible. On request, Temming GmbH & Co. KG can also offer any part finished, primed, painted, and preservative-coated.
- Automotive industry
- Automotive industry
Dank unserer langjährigen Erfahrung und Fachkenntnisse sind wir in der Lage, maßgeschneiderte Lösungen anzubieten, die den Anforderungen verschiedener Branchen gerecht werden. Dabei begleiten wir unsere Kunden von der ersten Idee über die Entwicklung bis zur Serienreife und darüber hinaus als verlässlicher Partner.
Unsere firmeneigene Qualitätskultur ist ein Eckpfeiler unserer Arbeitsweise und garantiert, dass wir unseren Kunden zuverlässige und wirtschaftliche Produktlösungen anbieten können. Dieser hohe Standard spiegelt sich nicht nur in unseren Produkten wider, sondern auch in unserer Beratung und unserem Service.
Eine zuverlässige Qualitätskontrolle und ein reibungsloser Prozess während der gesamten Produktionskette gewährleisten, dass jedes gefertigte Produkt - von kunststoffgebundenen Magneten bis hin zu CNC-bearbeiteten Bauteilen - in hoher Güte und zur richtigen Zeit am richtigen Ort bereitsteht.
Wir sind uns der Verantwortung für die Umwelt und Nachhaltigkeit bewusst und setzen uns aktiv dafür ein. Durch den Einsatz von recycelbaren Materialien, energieeffiziente Produktionsprozesse und die Minimierung von Abfall tragen wir dazu bei, die Umweltauswirkungen unserer Produkte zu reduzieren
The secondary CNC machining operation performed on cast parts to achieve precise tolerances, holes, threads, and surface finishes.
- Zinc Alloy Precision Die Casts with Powder Coating
- Machining of Castings Aluminium Die Casting With Chrome Plating
- Die Cast Parts Pressure Die Casting Production
- Aluminum Zinc Alloy Die Casting
1.Temperature control
Pouring temperature:
Silicon aluminum alloy (such as ADC12): simple structural components at 610-630 ° C, complex components at 644-680 ° C 12.
Alloys with poor fluidity require an increase in temperature (e.g. A380 alloy can reach 720 ° C).
Mold temperature:
Aluminum alloy molds are recommended to be heated between 200-280 ° C, with higher temperatures required for thin-walled/complex parts.
2.Injection parameters
Injection speed:
Slow stage 0.1-0.5m/s (exhaust), fast stage 2-6m/s (filling) 45.
Thin walled components require a speed of ≥ 4m/s, while thick walled components can reduce the speed by 5.
Pressure ratio:
Thin walled components have a pressure range of 80-120MPa, while thick walled components can reduce pressure but require an increase of 5% in boost pressure.
3.Time parameter
Filling time: 0.01-0.1 seconds, extended by 3 seconds when the alloy temperature is high or the mold heat dissipation is fast.
Pressure holding time: ≥ 2 seconds, with an extension of 0.5 seconds for every 1mm increase in thick walled components.
4.Material and Composition Standards
ADC12 (Japanese standard, silicon content 10.5-12%), A380 (American standard, good fluidity) 7.
Domestic Y102/Y112 are suitable for different strength requirements.
Composition requirements:
Aluminum content ≥ 90%, silicon 7-12%, copper/magnesium adjusted by grade 8.
1、 Automotive manufacturing field
Lightweight core technology
Aluminum alloy die-casting parts can reduce car quality by 10%, achieve a reduction of 0.3-0.6L in fuel consumption per hundred kilometers, and reduce CO ₂ emissions by 8.5g/km.
Applied to engine systems, transmissions, three electric systems (battery/motor/electronic control), and body structural components, such as Tesla's integrated die-casting bottom plate, which can reduce the number of parts by 70%.
Breakthrough in new energy vehicles
For every 10% weight reduction in pure electric vehicles, the range increases by 5% -8%. Die casting technology has become the preferred process for key components such as battery pack shells and motor brackets.
2、 In the field of consumer electronics
Heat dissipation and structural components
Aluminum alloy die-casting parts are used for mobile phone frames and laptop shells, with both heat dissipation (thermal conductivity of 180W/m · K) and impact resistance.
The 5G base station radiator adopts die-casting technology to achieve a complex microchannel structure, which improves the heat dissipation efficiency by 40%.
Smart Home Applications
Intelligent door locks, router housings, and other products achieve IP67 protection level through die-casting, with salt spray corrosion resistance of over 1000 hours.
3、 Industrial and emerging fields
Aerospace
The aircraft engine mounts and landing gear components are made of magnesium alloy die-casting, reducing weight by 30% while maintaining strength.
Photovoltaic energy storage
The inverter casing is die cast to achieve IP65 protection and is suitable for extreme environments ranging from -40 ℃ to 85 ℃.
Medical devices
The surgical instrument handle is made of aluminum alloy die-casting, which meets the requirements of high temperature sterilization (121 ℃) and surface Ra ≤ 0.4 μ m
The company understands the way of enterprise development, decades as one day, always plowing in the high-end casting segments, with practical action to practice: quality, reputation, innovation, symbiosis, win-win, co-prosperity of the core values of the enterprise. The company is the director unit of China Foundry Association, the rotating chairman unit of China Foundry Association, the director unit of Henan Foundry Association, the member unit of China Foundry Association Machine Tool Casting Branch, China Foundry Industry Education and Training Base, etc. The company has been awarded the "National High-tech Casting Award". Leading Enterprise", "Henan Province Foundry Specialized Leading Enterprise", "China Foundry Industry Thousand Key Backbone Enterprises", "National Science and Technology Small and Medium-sized Enterprises ", "Specialized, Specialized and New Small and Medium-sized Enterprises in Henan Province", "Advanced Enterprise of Green Development in Henan Province", "Demonstration Enterprise of Green Casting in Henan Province", "Henan Province casting and forging industry comprehensive strength of the top 50 enterprises" and many other honorary titles.
The company always adheres to the concept of: focusing on quality, providing customers with high-quality products; focusing on demand, building a comfortable experience for customers; focusing on value, creating value-added services for customers, and constantly carry out service innovation. According to the market and customer demand, the company has built a number of resin sand flexibilization production line, which can produce various grades of gray cast iron parts and ductile iron parts from 300KG to 6000KG, and the products are directly or indirectly exported to the United States, Japan, Germany, Britain, Canada, South Korea, Spain, etc., and have been used for the production of German Dermagit, GROB, Japanese Okuma, Mazak, Murata, South Korea Dean, South Korea Wia, U.S. GE, Saikawa, and other countries. Weiya, GE, Westinghouse Brake, and many other Fortune 500 companies, industry leaders, and domestic head enterprises in niche areas to provide customized products and services.
In order to meet the diversified and individualized needs of customers from different dimensions and realize one-stop purchasing for customers, the company has also built an organic processing workshop with more than 30 sets of processing and testing equipments, such as vertical machining centers, horizontal machining centers, gantry machining centers, CNC gantry milling machines, gantry planers, CNC boring machines, CNC lathes, vertical lathes, drilling machines, wire-cutting machines, large-scale three-coordinate measuring machines (1800x3000x1400mm), and so on. More than 30 sets of processing and testing equipment.
Golden Sun people always insist that quality is the lifeblood of the enterprise, and attach great importance to the construction of management system, which has passed ISO9001:2015 international quality system certification, ISO14001:2015 environmental management system certification, ISO45001:2018 occupational health and safety management system certification, and has passed the TPG certification of American Society for Quality for many consecutive years. In practice, the company has also established 838 quality control process standards from the procurement of raw and auxiliary materials, process development, ingredient production, to testing and processing, packaging and transportation, etc., and strives to leave no doubtful point that may cause quality defects. In order to improve the efficiency of R&D and ensure the world-class quality, the company has also introduced Anycasting software, Huacasting CAE simulation casting software, and LIMS laboratory information management system, which realizes the casting simulation and the tracking and management of the material composition in the whole process from the raw materials into the factory to the finished products out of the warehouse. The chemical analysis laboratory and physical properties testing laboratory established by the company have direct reading spectrometer, carbon and silicon analyzer, metallurgical microscope (inverted/portable), universal material testing machine, high-frequency infrared carbon and sulfur analyzer, nitrogen and oxygen analyzer, high-temperature analyzer for sand, 3D size laser scanner, low-temperature impact tester, nondestructive testing instrument such as ultrasonic, magnetic particle, coloring and so on, and pre-furnace/post-furnace physicochemical analyzer and other equipments.
Customer satisfaction comes from the insight of innovation, enterprise development comes from the pursuit of innovation, the company always takes innovation as the entry point to create value for customers. The company's SiC synthetic cast iron process; nitrogen, niobium micro-alloyed high-strength cast iron process; heat insulation riser process; green metal material molding process; casting ceramic pipe pouring process and liquid iron filtration technology; -50 ℃ low-temperature impact of ductile iron and other technologies and more than 30 patents owned by the company to form the company's core technology group, to ensure that the enterprise's leading edge in the industry competition. The company developed the "high carbon equivalent nitrogen-containing high-end CNC machine tools gray cast iron parts" by the authoritative experts, reached the international leading level, has a strong industry promotion value.
Manufacturing industry is the foundation of the country, the tool of the country, the foundation of a strong country. And the foundry industry is the foundation of the development of the manufacturing industry, is an important guarantee for the innovative development of high-end technology and equipment, the Golden Sun people will always adhere to the innovation for development, green to protect the development of the development of the platform to win the development of the concept, and is willing to collaborate with the eight guests to develop and create value!
- Machining of Castings | Dead Mould Castings Parts | Single Castings
- Machining of Castings
- Machining of Castings | Cast Parts | Steel Casting Parts
- Machining of Castings | Cast Parts | Dead Mould Castings Parts
- Machining of Castings | Cast Parts | Dead Mould Castings Parts
- Machining of Castings | Cast Parts | Dead Mould Castings Parts
- Machining of Castings | Cast Parts | Dead Mould Castings Parts
- Machining of Castings
- Machining of Castings | Cast Parts | Dead Mould Castings Parts
- Machining of Castings | Cast Parts | Cast Metal Products
- Machining of Castings | Cast Metal Parts
- Machining of Castings | Cast Parts | Dead Mould Castings Parts
We are a medium-sized group of companies with several locations in Germany and Poland.
For more than 20 years we have been involved in the production of quality products for numerous customers in the automotive and mechanical engineering industries.
Well-known customers from automotive, drive technology or valve construction appreciate our broad process knowledge, the high quality of our CNC machining and the competitiveness of our products.
We produce cast iron, steel and aluminum parts and components on modern production lines for our customers from numerous industrial sectors.
We manufacture prototypes and samples, ready-to-install components in small and large series, as well as ready-to-install assemblies. Turning, milling, drilling, broaching, slotting, hardening and grinding of cast iron, forged and aluminum parts are our particular strengths.
ACTech produces casting prototypes and small batches for customers from various industries: for the automotive industry and its suppliers, for the aerospace industry and for machine and plant manufacturers. As one of the leading global rapid prototyping companies, we provide all design and production processes under a single roof for the speedy production of complete casting prototypes. From the 3D data set we produce complete castings ready for testing and installation.
State-of-the-art rapid prototyping processes combined with CNC pattern making and CNC machining achieve an extremely fast production of prototypes that, from the very first casting, are comparable to series production. Our expertise benefits customers by reducing development time and lowering costs compared to conventional methods, in turn achieving smooth production launches for their products. Today, more than 1,000 companies worldwide utilize our unique service.
- Machining of Castings | Cast Parts | Steel Casting Parts
- Machining of Castings | Cast Parts
- Machining of Castings | Cast Parts | Aluminium Cast Parts
- Machining of Castings | Cast Parts | Cast Metal Products
- Machining of Castings | Cast Parts | Dead Mould Castings Parts
- Machining of Castings | Cast Parts | Dead Mould Castings Parts
- Machining of Castings | Cast Parts | Precision Cast Parts
fertigt BENDER Absperr- und Verteilerarmaturen sowie kundenindividuelle Serien mit kurzer Montagezeit und langer Lebensdauer.
Hohe Wirtschaftlichkeit und Flexibilität zeichnen die Fertigung aus. Vielfalt aus einem Guss
ist unser Leitsatz. Wir bieten ihnen eine Armaturenvielfalt von weit über 1.000 Varianten sowie eine Auswahl an Kupfergusslegierungen, die den strengen Anforderungen der Trinkwasserverordnung 11/2013 bereits heute entsprechen. Guss-, Press- und Drehteile gehören ebenso zum BENDER - Angebot wie qualifizierte Mitarbeiter, die immer ein offenes Ohr für Ihre Wünsche haben!
- Machining of Castings
- Machining of Castings | Cast Parts | Dead Mould Castings Parts
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