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Our focus is on the production of mechanical components, assemblies and housings made of metal andplastic, which are associated with high basic manufacturing costs and have a short to medium product life cycle.
German contractor with over 20 years of expertise in die casting and injection molding.
Since 2002, we have been supplying a wide variety of industries across the value chain. We manufacture components, assemblies and housings from die casting or injection molding in our own IATF-certified production facility in China, while particularlyquality-sensitive areas of the value chain are provided at German and European production sites.
Mechanicalmanufacturing services - everything from a single source
As a manufacturing service provider for industry, we can take over the coordination of your entire manufacturing project on request. Our expertise in various manufacturing processes enables us to coordinate different suppliers worldwide in an economically efficient manner.
Our goal in any partnership is to deliver a high quality product at an economical cost in order to enable our partners to become quality and cost competitive in their industry and to develop a strong long term partnership with them.
All GDI business ventures are strictly confidential. GDI Corporation consists of subsidiaries that focus on specific areas. GDI is the largest ISBM bottle producer in Bulgaria.
Service include:
-Manufacturing within a Clean room, Class 8
-Manufacturing of plastic components, Injection Molding
-Manufacturing of plastic bottles, Injection Stretch Blow Molding/ Blow Molding
-Printing on plastic components/bottles
-Blister Packaging of components
-Ultrasonic Welding of plastic components
-Assembly of semi-finished or finished products
GDI has several trucks that deliver partner products in Europe, a total of 28 vehicles.
Core values:
Quality: Quality is integrated into our culture and we always aim to exceed partner expectations.
Continuous Development: We invest in the development of our people and organization and strive to keep improving and moving forward.
Loyalty: We view our clients as partners and treat them with respect, fairness, and integrity, expecting the same in return.
Partnering with GDI:
At GDI, we strive to build strong long term relationships with our partners while seeking new business ventures for continuous development and growth. We take on projects from mass production to entrepreneurial startups. We work closely with our partners to ensure that we provide the best product or service, supporting their market growth. All GDI clients will receive the following new project services upon request:
-Production Tool Solution & Quotations
-Logistical Solutions & Quotations
-Product Properties & Design Solutions & Quotations
-3D Printed Prototyping in house & QC testing
-Graphical Design Solutions & Quotations
-Product Packaging Solutions & Quotations
-GDI wide networking allows us to partner with a wide range of companies both nationally and internationally to execute customer-specific project requirements.
-Complying with international regulations and standards for each desired product.
-Complying with ISO11607 1, ISO11607 2, NF EN868 5, ISO11737 3, ISO14644, ISO14971 and others upon request.
-Full Confidentiality with all our business partners.
-Working with a variety of polymer types such as TPE, Silicone, Bio Material, and others.
-Full traceability with details for each production phase.
-Certified ISO 13485 Medical devices Quality management systems Requirements for regulatory purposes.
-Certified ISO 9001:2015 Quality management systems Requirements.
-Certified Smeta 2 Pillar and SQP.
-100% Made in Europe.
Dank unserer langjährigen Erfahrung und Fachkenntnisse sind wir in der Lage, maßgeschneiderte Lösungen anzubieten, die den Anforderungen verschiedener Branchen gerecht werden. Dabei begleiten wir unsere Kunden von der ersten Idee über die Entwicklung bis zur Serienreife und darüber hinaus als verlässlicher Partner.
Unsere firmeneigene Qualitätskultur ist ein Eckpfeiler unserer Arbeitsweise und garantiert, dass wir unseren Kunden zuverlässige und wirtschaftliche Produktlösungen anbieten können. Dieser hohe Standard spiegelt sich nicht nur in unseren Produkten wider, sondern auch in unserer Beratung und unserem Service.
Eine zuverlässige Qualitätskontrolle und ein reibungsloser Prozess während der gesamten Produktionskette gewährleisten, dass jedes gefertigte Produkt - von kunststoffgebundenen Magneten bis hin zu CNC-bearbeiteten Bauteilen - in hoher Güte und zur richtigen Zeit am richtigen Ort bereitsteht.
Wir sind uns der Verantwortung für die Umwelt und Nachhaltigkeit bewusst und setzen uns aktiv dafür ein. Durch den Einsatz von recycelbaren Materialien, energieeffiziente Produktionsprozesse und die Minimierung von Abfall tragen wir dazu bei, die Umweltauswirkungen unserer Produkte zu reduzieren
- Part name Telecom Antenna Die Casting Parts Material ADC12 weight 45g Tolerance standard ISO 2768-mk Production equipment ...
- Part name Electric vehicle parts Material ADC12 weight 300g Tolerance standard ISO 2768-mk Production equipment 180T Die ...
- Part name Transmission housing Material AlSi9Cu3(Fe) weight 13560g Tolerance standard ISO 2768-mk Production equipment 12...
- Part name EV control housing Material ADC12 weight 3800g Tolerance standard ISO 2768-mk Production equipment 800T Die Cas...
- Part name Automobile gearbox die casting Material A380 weight 960g Tolerance standard ISO 2768-mk Production equipment 10...
- Part name Zinc alloy terminal Material Zinc weight 6g Tolerance standard ISO 2768-mk Production equipment 28T Die Casting...
Casting Parts refer to components manufactured by pouring molten metal or alloy into a pre-shaped mold, allowing it to cool and solidify, then removing the mold to obtain the final product. This process is widely used for producing complex geometries that are difficult or expensive to machine from solid materials.
Key characteristics of casting parts include:
- Versatility: Suitable for various materials (metals like iron, aluminum, steel, copper, and non-metals in some cases).
- Complex Shapes: Capable of forming intricate internal/external structures, thin walls, and hollow sections.
- Cost-Effectiveness: Economical for high-volume production and large components.
- Design Flexibility: Minimal limitations on part size, shape, and surface finish (depending on the casting process).
1. Casting ProcessesSand Casting:Uses sand molds (reusable or disposable) for low-cost, large-scale production of complex parts (e.g., engine blocks, valves).
Die Casting:High-pressure injection of molten metal into reusable metal dies, ideal for high-precision, thin-walled parts (e.g., automotive transmission components, electronic housings).
Investment Casting:Creates detailed, smooth-surface parts via a wax pattern and ceramic mold (e.g., aerospace turbine blades, medical implants).
Gravity Die Casting:Molten metal flows into a mold by gravity, suitable for medium-sized parts with moderate precision (e.g., aluminum wheels).
Centrifugal Casting）:Uses centrifugal force to form hollow parts (e.g., pipes, cylinder liners).
2. Materials
Ferrous Metals: Cast iron (gray, ductile), carbon steel, alloy steel (high-strength applications).
Non-Ferrous Metals: Aluminum alloys (lightweight, corrosion-resistant), copper alloys (conductivity), magnesium alloys (ultra-light), zinc alloys (high-pressure die casting).
Other Materials: Some polymers or ceramics for specialized non-metal casting.
3. Design Considerations
Wall Thickness: Uniform thickness to avoid shrinkage defects; minimum/maximum thickness based on material and process.
Draft Angle: Angles on vertical surfaces to facilitate mold removal.
Fillet/Radius: Rounded internal/external corners to reduce stress concentrations and improve mold filling.
Surface Finish: Dependent on mold type (e.g., sand casting yields rough surfaces; die casting offers smooth finishes).
4. Quality Control
Non-Destructive Testing (NDT): Radiography, ultrasonic testing, dye penetrant inspection for internal/external defects.Mechanical Testing: Tensile strength, hardness, impact resistance tests.
Heat Treatment: Annealing, quenching, or tempering to improve material properties.
Post-Processing: Machining, coating, or surface finishing to meet dimensional/functional requirements.
1. Automotive IndustryEngine components: Cylinder blocks, cylinder heads, crankshafts, transmission cases (sand/die casting).Chassis parts: Suspension brackets, wheel hubs (aluminum die casting for lightweighting).Brake systems: Calipers, rotors (cast iron for heat resistance).2. Aerospace & AviationTurbine blades and vanes (investment casting for high-temperature alloys like Inconel).Structural components: Wing brackets, engine mounts (magnesium/aluminum alloys for strength and weight reduction).Landing gear parts: Complex geometries requiring high reliability.
3. Energy & PowerIndustrial turbines: Generator housings, steam turbine components (steel/iron casting).Renewable energy: Wind turbine hubs, gearbox casings (large-scale sand casting for ductile iron).Oil & gas: Valves, pumps, and connectors (corrosion-resistant alloys like duplex stainless steel).
4. Industrial EquipmentHeavy machinery: Gearboxes, frames, and housings for construction/agricultural equipment (cast iron for durability).Pumps and valves: For water treatment, chemical processing (cast steel, bronze for corrosion resistance).
5. Consumer GoodsElectronics: Heat sinks, laptop/phone frames (aluminum die casting for thermal management).Hardware: Faucets, door handles (zinc/copper alloy die casting for aesthetics and cost).
6. Medical & DentalImplants: Hip/knee prosthetics, dental crowns (titanium investment casting for biocompatibility).Surgical instruments: High-precision components with smooth surfaces.
7. Construction & ArchitectureStructural elements: Ornamental ironwork, manhole covers (gray iron casting).Pipes and fittings: Ductile iron pipes for water/gas distribution.
- Die Casting Prototype | Die Casting | Die Casting Models
- Die Casting Prototype | Die Casting | Aluminium Die Casting
- Die Casting Prototype
ACTech produces casting prototypes and small batches for customers from various industries: for the automotive industry and its suppliers, for the aerospace industry and for machine and plant manufacturers. As one of the leading global rapid prototyping companies, we provide all design and production processes under a single roof for the speedy production of complete casting prototypes. From the 3D data set we produce complete castings ready for testing and installation.
State-of-the-art rapid prototyping processes combined with CNC pattern making and CNC machining achieve an extremely fast production of prototypes that, from the very first casting, are comparable to series production. Our expertise benefits customers by reducing development time and lowering costs compared to conventional methods, in turn achieving smooth production launches for their products. Today, more than 1,000 companies worldwide utilize our unique service.
- Die Casting Prototype | Die Casting | Sand Casting Procedure
- Die Casting Prototype | Die Casting | Aluminium Die Casting
- Die Casting Prototype | Prototype Construction | Prototype Casting
- Die Casting Prototype | Die Casting | Aluminium Die Casting
- Die Casting Prototype | Die Casting | Aluminium Die Casting
- Die Casting Prototype | Die Casting Moulds | Metal Die Casts
- Die Casting Prototype | Die Casting | Aluminium Die Casting
- Die Casting Prototype | Die Casting | Die Casting Products
- Die Casting Prototype | Die Casting | Aluminium Die Casting
- Die Casting Prototype | Die Casting | Pressure Die Casting Production
- Die Casting Prototype | Light Metal Casting Parts | Copper Precision Castings
- Die Casting Prototype | Die Casting | Aluminium Die Casting
- Die Casting Prototype | Die Casting | Aluminium Die Casting
- Die Casting Prototype | Die Casting | Aluminium Die Casting
- Die Casting Prototype | Prototype Manufacture | Prototype Parts
- Die Casting Prototype | Die Casting | Aluminium Die Casting
- Die Casting Prototype | Die Casting Mould Manufacture | Diecasting Mould Making
- Die Casting Prototype | Die Casting | Zinc Die Casting
- Die Casting Prototype | Prototype Model Construction | Functional Prototypes
Consequently, our management strategy is based on providing guidance to our clients on staff training and on continuous improvement. In this way, we can anticipate our clients' needs and provide operational solutions for them.
- Die Casting Prototype | Die Casting | Aluminium Die Casting
- Die Casting Prototype | Die Casting | Die Casting Moulds
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