Pressure Die Casting Production  Manufacturers, Traders, Suppliers

The high-volume production of metal components using the pressure die casting method for consistent and complex parts.

Zinc Alloy Castings are precision-engineered components produced through the die-casting process, using high-quality zinc alloys for superior strength, durability, and dimensional accuracy. Zinc alloy castings offer excellent corrosion resistance, high hardness, and a smooth surface finish, making them ideal for complex shapes and intricate designs. Widely used in automotive, electronics, telecommunications, hardware, and consumer products industries, these castings are cost-effective for high-volume production while ensuring consistent quality and performance.

1.Temperature control
Pouring temperature:
Silicon aluminum alloy (such as ADC12): simple structural components at 610-630 ° C, complex components at 644-680 ° C 12.
Alloys with poor fluidity require an increase in temperature (e.g. A380 alloy can reach 720 ° C).
Mold temperature:
Aluminum alloy molds are recommended to be heated between 200-280 ° C, with higher temperatures required for thin-walled/complex parts.
2.Injection parameters
Injection speed:
Slow stage 0.1-0.5m/s (exhaust), fast stage 2-6m/s (filling) 45.
Thin walled components require a speed of ≥ 4m/s, while thick walled components can reduce the speed by 5.
Pressure ratio:
Thin walled components have a pressure range of 80-120MPa, while thick walled components can reduce pressure but require an increase of 5% in boost pressure.
3.Time parameter
Filling time: 0.01-0.1 seconds, extended by 3 seconds when the alloy temperature is high or the mold heat dissipation is fast.
Pressure holding time: ≥ 2 seconds, with an extension of 0.5 seconds for every 1mm increase in thick walled components.
4.Material and Composition Standards
ADC12 (Japanese standard, silicon content 10.5-12%), A380 (American standard, good fluidity) 7.
Domestic Y102/Y112 are suitable for different strength requirements.
Composition requirements:
Aluminum content ≥ 90%, silicon 7-12%, copper/magnesium adjusted by grade 8.

1、 Automotive manufacturing field
Lightweight core technology
Aluminum alloy die-casting parts can reduce car quality by 10%, achieve a reduction of 0.3-0.6L in fuel consumption per hundred kilometers, and reduce CO ₂ emissions by 8.5g/km.
Applied to engine systems, transmissions, three electric systems (battery/motor/electronic control), and body structural components, such as Tesla's integrated die-casting bottom plate, which can reduce the number of parts by 70%.
Breakthrough in new energy vehicles
For every 10% weight reduction in pure electric vehicles, the range increases by 5% -8%. Die casting technology has become the preferred process for key components such as battery pack shells and motor brackets.
2、 In the field of consumer electronics
Heat dissipation and structural components
Aluminum alloy die-casting parts are used for mobile phone frames and laptop shells, with both heat dissipation (thermal conductivity of 180W/m · K) and impact resistance.
The 5G base station radiator adopts die-casting technology to achieve a complex microchannel structure, which improves the heat dissipation efficiency by 40%.
Smart Home Applications
Intelligent door locks, router housings, and other products achieve IP67 protection level through die-casting, with salt spray corrosion resistance of over 1000 hours.
3、 Industrial and emerging fields
Aerospace
The aircraft engine mounts and landing gear components are made of magnesium alloy die-casting, reducing weight by 30% while maintaining strength.
Photovoltaic energy storage
The inverter casing is die cast to achieve IP65 protection and is suitable for extreme environments ranging from -40 ℃ to 85 ℃.
Medical devices
The surgical instrument handle is made of aluminum alloy die-casting, which meets the requirements of high temperature sterilization (121 ℃) and surface Ra ≤ 0.4 μ m